Production monitoring system with on-line OEE monitoring, downtime classification, and smart video monitoring
PackOS collects data directly from the machines revealing hidden factors impacting production efficiency. With real-time OEE tracking and root cause analysis, you can make decisions based on facts and figures.
Countries where our Clients use PackOS to monitor their production
Monitored machines in Clients factories all over the world
Years of experience in the manufacturing industry
USED BY TOP GLOBAL MANUFACTURERS
Intelligent production monitoring system with on-line OEE calculation
PackOS, as a part of LogiX platform, is a powerful and user-friendly OEE software that provides real-time performance monitoring with live OEE ratio calculation, downtime classification, and dynamic root cause analysis. PackOS points out key efficiency losses on the line and gives users knowledge on how to reduce them.
PackOS production monitoring software - functionalities
Improve production efficiency
Monitor your machine performance with live OEE ratio calculation and with innovative video support, detect the root cause of a problem. Classify all types of downtimes to use time more effectively and provide video support for remote servicing.
PackOS will automatically classify downtimes, measure productivity losses, identify quality decline and present current OEE indicators.
Better energy monitoring
Monitor the energy consumption of production assets or any other utility to stay on top of your expenses. Consumption reporting, current demand monitoring, and warning generation about exceeded thresholds help you keep expenses and downtime to a minimum.
High-frequency sampling
Collect more data and learn more about your assets to know well in advance when unscheduled machine maintenance may be required. You’ll not only shorten the amount of downtime but minimize the frequency it happens, while also being able to manage maintenance more efficiently.
Smart cameras
Use system cameras installed in selected critical points of production lines and automatically provide a video clip each time an anomaly is registered. Your operators can use these videos to learn, recognize and describe the causes of unscheduled downtime based on what they observe. It’s never been quicker, nor easier, to diagnose and solve technical issues within your assets.
Self-Learning Factory
Self Learning Factory (SLF) is an extension of the PackOS, based on the concept of Industry 5.0, providing intelligent recommendations for ongoing production processes and predicting the condition of machinery based on intelligent predictive models. You can now plan your maintenance more accordingly and lower your carbon footprint, leading to a more eco-friendly facility. and making sure that people involved in the production process are working in a hospitable environment.
Manage staff performance even better
Easily add “human resources” needed to any activity running on the line – order, changeover, cleaning, etc. Check the total amount of man-hours spent on your production. See how high OEE can be achieved with different human involvement. Compare changeover duration with different amounts of humans involved.
Forget about drilling the data
LogiX recognizes bottlenecks and suggests the most effective solution, so you can avoid problems and squeeze the best out of your machines. The KnowLake knowledge database contains solutions the software has learned so your operators can learn from them and implement them elsewhere.
Get insights from your production
Track the performance of current production orders by SKU and other parameters. See dynamic ETA calculation, order history, and their main performance issues at a glance. Compare the execution of different production runs and integrate with other master systems like ERP and APS.
Up-to-date information
See everything you need to in a glace. Automatically generated reports with up-to-date information about your production assets are at your fingertips. See the historical analysis of the OEE indicator, the performance of production orders, the most common problems, and their root causes and take the required steps to stop them from happening again.
Easy access to information
Specially designed screens and features help your production staff manage their daily work. Make the cockpit available on standalone factory PCs and mobile devices, so whether they’re on a break, on the road on the other side of the factory, they’re able to perform their role effectively.
OEE live monitoring
Improve production efficiency
Monitor your machine performance with live OEE ratio calculation and with innovative video support, detect the root cause of a problem. Classify all types of downtimes to use time more effectively and provide video support for remote servicing.
PackOS will automatically classify downtimes, measure productivity losses, identify quality decline and present current OEE indicators.
Utilities monitoring
Better energy monitoring
Monitor the energy consumption of production assets or any other utility to stay on top of your expenses. Consumption reporting, current demand monitoring, and warning generation about exceeded thresholds help you keep expenses and downtime to a minimum.
Advanced monitoring
High-frequency sampling
Collect more data and learn more about your assets to know well in advance when unscheduled machine maintenance may be required. You’ll not only shorten the amount of downtime but minimize the frequency it happens, while also being able to manage maintenance more efficiently.
Smart video monitoring
Smart cameras
Use system cameras installed in selected critical points of production lines and automatically provide a video clip each time an anomaly is registered. Your operators can use these videos to learn, recognize and describe the causes of unscheduled downtime based on what they observe. It’s never been quicker, nor easier, to diagnose and solve technical issues within your assets.
Self-Learning Factory
Self-Learning Factory
Self Learning Factory (SLF) is an extension of the PackOS, based on the concepts of Industry 5.0, providing intelligent recommendations for ongoing production processes and predicting the condition of machinery based on intelligent predictive models. You can now plan your maintenance more accordingly and lower your carbon footprint, leading to a more eco-friendly facility. and making sure that people involved in the production process are working in a hospitable environment.
Labour productivity
Manage staff performance even better
Easily add “human resources” needed to any activity running on the line – order, changeover, cleaning, etc. Check the total amount of man-hours spent on your production. See how high OEE can be achieved with different human involvement. Compare changeover duration with different amounts of humans involved.
Insights and warnings
Forget about drilling the data
LogiX recognizes bottlenecks and suggests the most effective solution, so you can avoid problems and squeeze the best out of your machines. The KnowLake knowledge database contains solutions the software has learned so your operators can learn from them and implement them elsewhere.
Orders scheduling
Get insights from your production
Track the performance of current production orders by SKU and other parameters. See dynamic ETA calculation, order history, and their main performance issues at a glance. Compare the execution of different production runs and integrate with other master systems like ERP and APS.
Reports and analysis
Up-to-date information
See everything you need to in a glace. Automatically generated reports with up-to-date information about your production assets are at your fingertips. See the historical analysis of the OEE indicator, the performance of production orders, the most common problems, and their root causes and take the required steps to stop them from happening again.
Mobile operator cockpit
Easy access to information
Specially designed screens and features help your production staff manage their daily work. Make the cockpit available on standalone factory PCs and mobile devices, so whether they’re on a break, on the road on the other side of the factory, they’re able to perform their role effectively.
We are the trusted choice of companies worldwide
Case study - AVON
Flexibility and real-time response to the changes in the market” – this is what modern manufacturing needs and what triggered AVON to search for a modern production monitoring platform. Ilabo with its PackOS software proved that it was the right choice.
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